High Pressure Die Casting Process Validation
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Die casting is a process which is widely used in especially the automotive industry. Driven by the demand of reducing CO2-emissions, OEM’s are looking more and more into part integration and are seeking for solutions to replace many single stamped steel structural parts by one lightweight aluminum mega or giga casting component. These huge components require very expensive tooling and very detailed understanding of the final product quality and dimensions.
Keysight Casting (ProCAST) can help to build confidence by accurately predicting eventual manufacturing risks during die heating, flow, solidification and unmolding phases of the casting processes, such as air entrainments, porosity, misrun, distortions, residual stresses and much more.