Casting (ProCAST) Simulation for Sand Casting

Powering high-performance sand casting with simulation.

Engineer analyzing a 3D model on a computer screen

Driving Quality & Efficiency in Sand Casting

Sand casting foundries must improve quality, reduce defects, and speed up production while controlling costs. Keysight’s Casting (ProCAST) simulation software empowers engineering, production, and quality teams to assess castability early, optimize gating and feeding systems, and reduce physical trials. By simulating filling, solidification, defects, and microstructure, it enables first-time-right part integrity, higher yields, and faster development—making the entire casting process more predictable and efficient from design to final performance.

What Casting (ProCAST) Simulation Software Does for You

Solve complex engineering challenges with speed and precision.

Reduce Development Time

Accelerate process design by evaluating multiple alternatives early and minimizing costly physical trials.

Improve Castability & Design Quality

Collaborate easily with OEMs and assess critical areas to meet mechanical and quality requirements.

Optimize Gating & Feeding Systems

Identify the best molding layout and maximize metal-to-sand ratios to boost yields and reduce waste.

Lower Scrap & Avoid Defects

Predict porosity, inclusions, erosion risks, and residual stresses before production starts.

Achieve Right-First-Time Integrity

Simulate filling, solidification, and material behavior to ensure high-quality castings from the first part.

Predict Material Performance

Analyze microstructure evolution and mechanical properties, including heat-treatment effects.

Casting (ProCAST) Empowers Engineers

Advanced Physics Simulation

Fast, accurate modeling of filling, solidification, porosity, stresses, and microstructure evolution.

Extensive Material Database

Covers cast irons, steels, aluminum, copper, magnesium, nickel alloys, and all major molding materials.

Thermodynamic Integration

Compute material properties based on user-defined chemical composition for precise predictions.

Microstructure Models for Cast Iron

Dedicated solvers for GI, SGI, CGI, and Ni-Resist to capture phase evolution and expansion effects.

Porosity & Shrinkage Prediction

Account for cast iron expansion and mold rigidity for realistic, high-fidelity porosity analysis.

Foundry-Oriented User Workflows

Intuitive interface with application-specific workflows tailored to sand and shell casting.

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